A modular carry bike,
hand built in Hackney

A modular carry bike,
hand built in Hackney
Compact module carry bikes that adapt to your life. Made in Hackney with a community-based spirit.

The Assembly Bike is for those who want the flexibility to carry large or awkward loads without compromising precious storage space.

Our bikes are a nimble and eco-conscious alternative to a van or car. Whatever load you are carrying - from pets to paintings, planks to plants, kids to kettleballs, Assembly gives you the freedom to cycle in the city and stay adaptable.

Assembly Bike on a Train
Slim for Storage
Reliable and Practical
Designed for resilience

Assembly Bike Pro

From £4,500

Available in

Sun Yellow
Dark Grey
Custom RAL Bike Colour (POA)
Assembly Bike Pro

The Assembly Bike Pro is for environmentally conscious businesses who want the flexibility to carry loads of varying shapes and sizes, and to store the bike neatly indoors - even in small spaces.

Practical folk from tradespeople to artists, producers, personal trainers and gardeners will love this bike as a smart and nimble alternative to a van.

Enjoy a smooth, familiar and easy ride even with large loads. With its strong, wide folding racks and a modular range of accessories, you'll be ready for anything!

Assembly Bike Pro

Key Features

Motor

Motor

Over the years, we've tested many motors and batteries, and have been consistently blown away with the reliability of this e-system. The Bafang BBS01 mid motor provides up to 80 Nm of torque and increases your pedalling power by up to 260%.

Battery

Battery

13.5A Hailong Samsung cells provides long range of up to 96 km (60 mi).

Racks

Racks

Our wide, strong racks are designed for large euroboxes and bakery boxes and our modular range of accessories means you can carry unusual loads including wood and other long items. Folding racks carry 40kg each, Fixed racks carry 60kg each.

Foldable

Foldable

Assembly Bikes are the size of a regular bike. The racks and handlebars easily fold down to 25cm wide, making it super slim in a hallway, a bike hanger, or even a train.

Adjusts to fit you

Adjusts to fit you

Fits riders 150 - 195 cm (4'11” - 6'5”) with easily adjustable saddle and handlebars

Technical Info

General

Weight 28 kg (core bike)

Frame Size One size, 169cm x 104cm

Folding Size 169 x 104 cm x 25 cm

Max Rack Weight (per rack) 40kg (folding racks) / 60 kg (fixed racks)

Max Gross Vehicle Weight 180kg (folding racks) - 220kg (fixed racks)

Suggested Rider Height 150 - 195 cm (4'9” - 6”4' in)

Folding Time 20 seconds

Specifications

Frame & Fork Assembly Bike Design, Aircraft Grade Steel BS4 T45 Steel

Motor type Bafang BBS01 250W (UK/EU legal 15.5 mph / 25 km/h), EN 14764 certification

Battery type 13A Hailong Samsung cells (470W), UL1542 certification

Display type Bafang DPC18

Drivetrain KMC Chain

Brake type Shimano Deore

Gear hub Shimano Nexus 5D

Headlight system Busch+Müller

Rack options

All racks are powder coated steel

  • Fixed Racks 540mm wide (+ £220)
  • Compact foldable 430mm wide (+ £200)
  • Small 180mm wide (+ £ 100)
  • Basic 430mm wide (+ £130)

Crates and Boxes

All supplied at cost

  • Euro boxes 300 x 400mm / 400 x 600mm (+ £TBC)
  • Nest (bakery stackable crates) 400 x 600mm (+ £TBC)
  • Stackable Boxes with lids 300 x 400mm / 400 x 600mm (+ £TBC)
  • Loadhog racket Lids 400 x 600mm (+ £170)
  • Loadhog fixing brackets (+ £50)

Optional Extras

  • Custom RAL Bike Colour (POA)
  • 20Ah Battery (+ £250)
  • 13.5A Battery (+ £150)
  • Bazooka tube carrying kit up to 3m (+ £200)
  • Ladder and length carrying arm (+ £TBC)
  • Cam Straps 1m / 2m /3m (+ £4 / £6 / £8)

Warranty

Frame and Fork Lifetime Warranty (road use)

Shimano Brakes and Rear Hub Manufacturer's Warranty 2 years

Motor Manufacturer's Warranty 30 months

Battery and Components Manufacturer's Warranty 1 year

Bike Specifications

Front Wheel Size

20”

Motor

Bafang BBS01 250W (UK/EU legal 15.5 mph/25 km/h)

Battery

13A Hailong Samsung cells (470W)

Frame

BS4 T45 Steel

Fork

BS4 T45 Steel

Frame Fork and Rack Finish

Powder Coat

Mudguards

SKS 60mm Full Mudguards (Black)

Headset

1 1/8” gusset

Rear Hub

Shimano Nexus 5D internal hub gear

Front Hub

Nova tec 36h seal bearing

Spokes

Sapim leader 36 Front 36 Rear 14g

Front Rim

Double Wall 36h – Andra 29 D 20”

Rear Rim

Double Wall 36h – Andra 29 D 20"

Front Tyre

Schwalbe Pick Up 20” X 2.35

Rear Tyre

Schwalbe Pick Up 20” X 2.35

Tubes

Schwalbe Front And Rear

Front Lights

Busch+Müller Lyt BN 20 Lux Dynamo Light

Rear Lights

Busch+Müller Line Small 50 mm Light

Brake Levers

Shimano Deore

Brakes

Shimano Deore post mount 2 pot calliper

Disc Rotor Front

Shimano SLX 180mm Six Bolt

Disc Rotor Rear

Shimano SLX 160mm Centre-Lock

Gear Lever

Shimano Nexus revo 5 speed shifter

Sprocket

Shimano Nexus Inter-5 sprocket wheel - 30T

Chain

KMC Z1eHX EPT

Pedals

Wellgo 2DU folding pedal

Seat Post

Gusset 400 / 350 mm

Saddle

Selle San Marco Bioaktive

Handlebar Stem

Satori easy up ET 100m extension

Handlebar

Gusset 70mm, Gusset S2 Riser Bars, 7075 T6 Butted, 5deg. US, 8deg. backsweep, 31.8mm Clamp,

Handlebar Grips

Ergon GP1

Lighting/Reflectors

Reflectors/Lights Front And Rear

Seat Post Clamp

Quick release – 34.9mm

Frame Size

One Size

Weight

From 30kg (core bike)

Lock

AXA Block XXL

Plug In Chains

AXA ULC 130/5.5

Rider Height

150cm – 195cm

Max Gross Vehicle Weight

200kg

Max payload

120kg

Frame Rear Rack

steel powder coated rack

Front Rack

steel powder coated rack

Note: These are our standard model specifications. The bike's weight and folded dimension may differ on racks options. We do our best to ensure that the specifications listed here accurately reflect the exact parts found on our production bikes. However, component changes do occur for various reasons and there may be brief delays on site updates. We reserve the right to make component changes without prior notification, which may cause discrepancies with the information listed on the web.

Let's Assemble

All our bikes are designed and hand built in London, and we are on a mission to help more and more people to let go of cars and vans and do more by bike.

Meet Jim

Meet Jim

Assembly Bike is a new hand built e-carry bike business based in Hackney in East London. Our Founder, Jim Lowe, originally designed bikes for himself, to operate his trade business without a van. If you’re local, you may have met him carrying 3m lengths of timber for a school garden, enormous curtains for a theatre production, or carrying equipment to Hackney’s orchards maintenance sessions.

Jim and our Co-Founder, Jane ni Dhulchaointigh, an experienced Creative Entrepreneur, met at their kids' school gates and became firm friends with a shared enthusiasm for carry bikes, nature, community and regenerative entrepreneurship.

Following 7 years of prototyping and robust testing, and the Best New Utility Bike 2024 award from Bespoked, we are thrilled to launch the Assembly Bike Pro.

Come for a test ride and a chat at our Hackney Wick workshop, we'll be delighted to guide you on your carry-bike journey!

What people say

“The compact design and adaptable construction of Assembly's Carry Bike is inspiring”

Bikepacking.com

“It’s a wonderful concept, and we hope they see quick and prolonged success!”

Theradavist.com

The best bit - with foldable handlebars, pedals and racks, this baby can easily squeeze into flat hallways, garden sheds or on trains with a width of only 9"

@CargoRevolution
Assembly

Come with us

Follow our process on Instagram, or sign up for updates. You can also book a test ride at our Hackney workshop.

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